Stud Welding News and Best Practices from Stud Welding & Fasteners

April 23, 2018 By mcampbell

What Type of Materials Can Be Stud Welded?

Stud welding is a time-saving and less-expensive method for many welding projects. In addition, the strength created during the process can make it a preferred method for many types of work. Typically, this type of weld will outlive the rest of the product, solidifying its placement at the top of the welding options. By ensuring a durable and long-lasting finished product, you are doing yourself a favor.

Different types of materials can be stud welded, including steel, aluminum, brass, and copper. The variety of materials that can effectively be welded, as well as the multiple uses, make it a very versatile technique. Educating yourself about the different materials can go a long way toward ensuring you are choosing the right material and the best stud welding tools for your stud welding project.

Steel

Low, medium, high-carbon, and stainless steel can always be stud welded. Low carbon stud welding does not require pre or postheating. Medium and high carbon, above 0.25, will require preheating to prevent cracking. Postheating is also recommended for higher carbon levels. Steel is a great stud and base material. As a side note, stud welding steel alloy is limited and generally not recommended. Try to avoid this unless your options are severely limited.

Aluminum

Another preferred stud welding material is aluminum, both as a base material and a stud. Aluminum and aluminum alloys are both good options, with aluminum alloy being a good option for a stud. Although aluminum alloy material is the better option for a stud, pure aluminum will work well.

Brass

Brass is a good stud welding material, if it is lead-free. Using brass as a base can be an effective alternative to other materials. Strong options for studs include brass, mild steel, and stainless steel. The capacitator discharge process is the best option when stud welding brass.

Copper

Copper is another material with distinct advantages and disadvantages. If you are looking for a project without marking, the copper base should be used with brass weld studs. Stainless steel and mild steel are good options as well, but they may result in marking. If you are concerned with marking, copper seems to be the logical choice. High-speed capacitator discharges are the best option for stud welding copper.

Stud Welding Selection Chart

Below you will find a chart that will help determine stud welding material selections. Prepared by AWS Committee on Arc Welding and Cutting, Production Fastening Systems, LLC, published the chart.

Stud Metal Options

Arc Stud Welding vs. Capacitor Discharge

Arc stud welding is a reliable fastening method that will weld almost any size stud to a metal piece in a very short time. This method creates welds on base metals that can be as thin as .048 inch. The process requires a power supply, stud welding gun, and metal fasteners.

A capacitor discharge (CD) can be completed even faster than an arc stud weld. The quick method of welding will reduce marking and burning on the materials. The CD method is typically used when the result will need to be free of markings and have a smooth appearance. The fasteners used in capacitor discharge are relatively unchanged following the process, so this can be an effective tool if you are looking to cause minimal changes to your fasteners and studs.

Product result, tools available, and type of weld will all determine which materials should be used for stud welding. It is imperative to do your due diligence when you are preparing a stud welding project. The materials you use, the methods you employ, and your overall experience in welding will all play a factor in the success of your welding project. If you are unsure of results or combinations, a quick online search will lead to thorough explanations and video tutorials. If you need help purchasing stud welding equipment, do not hesitate to give us a call at the Stud Welding Store!

October 29, 2017 By mcampbell

Before You Buy Stud Welding Equipment, Consider…

Stud welding equipment can be a sizable investment for your home or business. Getting the right product at the right price is important for the success of your endeavor. Working with a trustworthy supplier is an excellent way to protect your investment, but knowing what to look for before you buy can help you become an independent, informed buyer. At Stud Welding & Fasteners, Inc., our buyers know they’re getting the best quality products for their needs. Here are a few things to consider before you buy stud welding equipment.

What Type of Equipment Do You Need?

The first step in selecting the ideal stud welding equipment is figuring out the details of your application. There is a variety of equipment available, from arc stud welding equipment to CD (capacitor discharge) units. Have a clear understanding of your application and what tools you need to complete your job before you buy. This includes knowing what maximum stud diameter to shoot, special considerations for the jobsite, the equipment you need, and any special accessories that may make the job easier. Anticipate your needs for the present and future for an equipment investment that will give long-term returns.

What Does the Company Have to Offer?

When researching your options for stud welding equipment manufacturers and sellers, know what you’re getting into. The quality of the equipment is important for your safety and the success of your project. Delve into the company’s history, finding out how many years of experience it has, if there is a proven track record of good service, and whether it offers support during the purchasing process. Special services, high-quality products, and friendly services should be at the top of your list. Stud Welding & Fasteners, Inc. is the only full-service company of its kind in the Southeast. We offer exceptional customer service and expertly crafted stud welding equipment. We go the extra mile every time.

How Much Do You Want to Spend?

Price will always be a main consideration before purchasing stud welding equipment. You don’t want to break the bank, but you should also be wary of prices that are too low. If the price seems too good to be true, they probably are. You might risk purchasing low-quality or knockoff versions of equipment that can prove ineffective and even dangerous to you and your workers. Compare prices from different companies, but be sure to assess the quality you’ll receive for the price. Don’t just hunt for the lowest price or you’ll get what you pay for. Find the company that offers the best value for welding equipment and services.

Are You Prepared for the Future?

As with any investment, you should always think about the longevity of what you’re purchasing. A truly good investment will offer potential returns far into the future. The right company can help you maximize the life span and usability of your equipment with professional installations, repairs, and other services. A high-quality product backed by the support of a trusted stud welding company can help you enjoy returns on investment for the long haul, not just for your upcoming project. For any questions or concerns about stud welding equipment purchases or rentals, contact Stud Welding & Fasteners, Inc.

May 15, 2017 By mcampbell

The ACE-P100 Pin Welder Has Arrived!

Stud Welding & Fasteners Inc. recently acquired the ACE-P100, an insulation pin welder that is a drastic improvement over all the products on the market. We are proud to report that we have already taken delivery of the first unit sold by Tru-Weld.

How Does It Work?

Capacitive discharge stud welding systems weld studs from 14-gauge through 10-gauge weld pins and cup head pins. The welder uses the most up-to-date technology for pin welding. This product has proven to weld pins up to 10 gauge and CD studs up to 10 times faster than other pin welding systems.

This product utilizes new operational and safety features, including less-than-one-second recharge time for pin welding. It offers a touchscreen interface that makes it easier to use. There are thermal and voltage protections that help keep you safe while welding. It also includes contact and trigger indicators to ensure optimal safety while you use the pin welder.

What Are Its Best Features?

Weighing in at just over 10 pounds, the ACE-P100 packs several upgrades and improved features into its compact design. Besides the faster recharge time and intuitive touchscreen, there is a set-point discharge that allows the unit to discharge directly to a new set point. This enables you to continue working without having to discharge completely.

The unit also features universal input voltage, which allows you to plug and play. You will never need to re-tap the machine to adjust it to 110v or 220v input voltages. Its low-input voltage capability allows you to continue with your work without having to use endless extension cords.

Safety indicators are in place to help ensure you and your welder are operating at optimum level. The machine has contact and trigger indicators that can help you troubleshoot your unit. Additionally, the unit uses thermal and voltage protection to prevent it from damage due to overheating.

How Is It Constructed?

The ACE-P100 unit is made of rugged materials; it comes in a lightweight, compact case that helps ease the struggle of carrying around a large welder. The unit is equipped with areas for increased airflow, which helps with efficiency. The rugged materials help ensure no components will become loose after handling and operation.

The new and improved hand tool was redesigned to reduce operator fatigue. This allows you to do more welding. The hand tool is equipped with an internal spring that adjusts to ensure the correct amount of pressure is applied whenever you are welding. The hand tool is also versatile, and can be configured for B collets, collet Inserts, Euro collets, and standard tapered chucks.

Why is this Pin Welder Right for You?

The setup and welding process of this pin welder is simple. The touchscreen allows you to command your welder to do whatever you would like, and it gives you the capability to get your job done quickly and efficiently. Contact Stud Welding & Fasteners Inc. at (800) 936-1948 to find out what the ACE-P100 pin welder can do for your business.

March 31, 2017 By mcampbell

Top Stud Welding Products

At Stud Welding & Fasteners, Inc, “Our word is as strong as our weld,” is more than just a motto. It is our company’s mission to be straightforward and honest about our products, working with each customer to provide the best service possible. We pride ourselves on our friendly staff, competent technicians, and services for which our customers can hold us accountable. We are the only full-service stud-welding company in Southeast U.S. to offer service, sales, rentals, and in-shop/field installations. Take a look at our top-selling stud welding products to see what we offer to the welding community.

Tru-Weld Products

When you work with us, you gain access to one of the most reputable stud weld companies in the world. Stud Welding & Fasteners, Inc. gives customers a unique advantage – our partnership with Tru-Weld Stud Welding. Tru-Weld has been a global leader in stud weld products and equipment since 1959 – the era when stud welding first began. Tru-Weld is a pioneer in its industry, creating an original line of high-quality equipment for stud welders.

Tru-Weld has unparalleled products, fast delivery times, and a commitment to customer service. We offer Tru-Weld stud welding products such as studs in any required length, diesel generators, capacitor discharge (CD) stud welders, and anything from their accessories catalog, which includes:

Adjustable chucks
CD accessories
Closed feet
Ferrule grips
Ferrule plates
Headed stud chucks
Miscellaneous gun parts
Special chucks/legs
Special feet
Split feet
Weld cable connectors
Weld thru deck accessories

Stud Welding is proud to partner with Tru-Weld to bring our customers the very best on the market. Tru-Weld only partners with trusted suppliers to provide the utmost quality and customer service every step of the purchase process. Continuous quality improvement is Tru-Weld’s modus operandi – a mode of operation Stud Welding & Fasteners, Inc. is happy to uphold.

Other Stud Welding Products

No matter what stud welding products you need to complete a job or project, we have what you’re seeking. We sell and rent arc stud and CD equipment, insulation pin welders, weld studs, fasteners, and a range of accessories. As the “CD Stud Pros,” we offer the best capacitor discharge stud welding systems, such as the Model TWE-250 CD Stud Welder.

This popular product uses the latest solid-state technology to weld studs and pins ranging from 14 through ¼” full-flanged stainless steel studs. Complete with special operational features such as digital voltage read out and powder-coated sheet metal, this Stud Welder is just one of many examples of our impressive wares.

Stud Welding Services

Customers don’t only come to Stud Welding & Fasteners, Inc. for our products – we also offer a list of stud welding services provided by our jobsite division, Elrod Stud Welding. For example, our job site stud welding service comes to your location as a fully insured and approved TDOT subcontractor. View our stud welding job site photo gallery. We rent stud welders and handle small and large embed plate jobs. We use the top techniques and equipment from Tru-Weld to complete all our jobs according to the highest industry standards. Call (800) 936-1948 for a free quote today.

March 28, 2017 By mcampbell

Tru-Weld: Then and Now

Tru-Weld Stud Welding is one of the most reputable sources for stud welds in the world. In basic terms, stud welding is the fusion or a metal shaft (or “stud”) to a work piece using a high-power electrical detonation. This yields a stronger bond than traditional forging or welding. Companies have relied on Tru-Weld’s products for decades, but how did this manufacturer become such an industry mainstay? Learn the history of Tru-Weld to see how one company transformed stud welding forever.

1929: Foundation of TFP Corporation

About 30 years before the Tru-Weld name earned a reputation for quality weld studs, it was TFP Corporation, a cold-form manufacturer in Lakewood, Ohio. Cold forming is the process of forging metals at high speed and high pressure, at near room temperatures. TFP Corporation produced cold-form goods and services for 30 years, growing as a company and soon expanding into another, related sector – stud welding.

Mid to Late 1950s: Stud Welding Gains Popularity

In the mid to late 1950s, stud welding had become popular due to emerging technologies and new advancements in engineering and manufacturing. Industries such as construction, automotive, aerospace, marine, and military defense began to demand higher-strength studs and fasteners than manufacturers had previously produced. Stud welding came about as a solution to this problem.

Stud welding fuses a threaded or nonthreaded metal stud or shaft with another metal part, such as a base metal. Stud welding uses a high-speed welding process. First, a hand tool called a stud gun places a welding stud in contact with the base or substrate metal. Then, a weld arc melts the welding stud base and an area for metal fastening. The welding stud is forced into the melted area and held in place until the metal solidifies. This high-quality fusion takes place in just milliseconds using two methods: drawn arc and capacitor discharge (CD) welding.

Drawn arc welding is best for large diameter fasteners and rougher base metals. Stainless steel, aluminum, and mild steel are appropriate base options for this type of welding. CD welding is more appropriate for smaller diameter fasteners and thin base metals. Due to the incredibly fast nature of the weld, it doesn’t distort, burn, or discolor the metals. Manufactures can make almost any shape arc and CD stud, as long as one end of the fastener is designed for arc welding or CD welding.

1959: Tru-Weld Joins the Market

In 1959, TFP Corporation joined the trend toward stud welding. It created the Tru-Weld Division to cater to the growing consumer demand for strong, high-quality, application-specific weld studs. The superb quality and craftsmanship of Tru-Weld’s products quickly led to the division’s success, and it soon became an industry leader of weld stud manufacturing and sales. Tru-Weld produced custom studs for specific industries and customers, all using special manufacturing techniques to ensure their high strength and durability.

1970: Tru-Weld Moves to Medina, Ohio

During the 1960s, Tru-Weld continued to lead the market for stud welds and weld fasteners for everyday tools, yard machinery, automobiles, bridges, aircrafts, ocean liners, steel buildings, military vehicles, and more. Under the capable direction of President Harry Workman, TFP Corporation grew to a total of 25 employees, and slowly began the transition to a new location in Medina, Ohio.

The company chose Medina for its spacious 155,000-square-foot manufacturing plant, which was perfect for TFP Corporation’s rapid expansion. The corporation made the move in multiple stages to minimize the disruption to workflow. Most of the move used rail cars to transport heavy equipment and machinery due to weight restrictions on the roadways. Once the move was completed, TFP Corp. and Tru-Weld really began to thrive, picking up distributors around the nation. The large facility enables the company to keep many common lengths and diameters in stock for faster delivery times.

Tru-Weld Today

Today, Tru-Weld remains one of the most popular weld stud manufacturers in the world. Still operating from its facility on Lake Road in Medina, Ohio, Tru-Weld has stayed true to its original mission and vision – to bring the highest-quality welded products to people around the globe. They are a go-to source for arc stud and CD stud welding, weld studs, and a variety of related equipment. Whether you need welding guns and generators or dependable stud weld accessories, Tru-Weld has what you’re seeking.

Tru-Weld understands the guidelines and best practices for stud welding, such as setting appropriate amperage and time for weld base diameters, aligning accessories correctly, and ensuring a clean and solid ground connection. They’ve been in the business of producing stud well products and accessories since 1959, far longer than most competitors. They continue to invest in emerging technologies to keep their manufacturing practices as safe, efficient, and modernized as possible for the benefit of their customers. To purchase Tru-Weld products from a licensed distributor, come to Stud Welding & Fasteners, Inc.